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The industrial-grade carpet microwave dryer is an innovative device that breaks through the limitations of traditional drying methods, specifically designed for carpet mnufacturing, deep cleaning, and finishing processes. Utilizing advanced 2450MHz microwave penetration heating technology, this equipment acts directly on water molecules inside and outside the carpet withouying on heat medium conduction, achieving "holistic heating" from the inside out. The main body is constructed from full food-grade 304 stainless steel, featuring a robustle structure that meets GMP hygiene standards. Its core consists of multiple magnetrons, rectangular waveguides, an intelligent PLC control system, and high-precision leakage suppressorsan efficient, stable, and safe microwave resonant heating chamber.
Unlike traditional drying methods that depend on hot air convection, this equipment requires no long preheating time is ready to use immediately upon power activation. When wet carpets enter the drying channel via a uniformly rotating Teflon conveyor belt, the microwave field instantly penetrates the fibers, causing polar watmolecules to rotate and rub against each other at a speed of hundreds of millions of times per second. This generates heat instantly, prompting rapid evaporation of moisture which is then dischargeia the dehumidification system
This process thoroughly resolves the pain points of traditional processes, such as "dry outside, wet inside," "yellowed surfaces," and high energy consumptionevolutionary efficiency boost to the carpet drying industry.
Microwaves possess strong penetration capabilities, allowing them to di reach every corner of the carpet pile, backing, and adhesive layer. This three-dimensional heating method increases drying speed by over 60% compared to traditional hot air or infrarerying. It is particularly suitable for the rapid processing of thick carpets or dense rugs, effectively preventing delamination of the backing or mold growth caused by slow drying.
Equipped with a high-precision PLC control system and infrared temperature probes, it achieves closed-loop control of drying temperature. Users can easily set drying curves, micre power, and conveyor speed via the touch screen. The system automatically matches the optimal drying parameters, ensuring that carpets of any material are dried in a constant-temperature and uniform environment. This fiber damage from high temperatures and maintains the carpet's flexibility and elasticity.
Microwaves act on moisture, offering high energy utilization. The equipment chamber itself does not generate heat, resulting in low environmental thermal pollution. Compared to traditional electric heating drying, it sa over 30% in electricity. Simultaneously, the thermal and biological effects of microwaves efficiently kill harmful microorganisms such as mites, mold, and E. coli hidden deen the carpet at lower temperatures (typically 60°C-80°C), while effectively removing pet odors to achieve truly healthy drying.
Safety is a core metric for industrial microwave equipment. This model features four-stage microwave suppressors at the inlet and outlet, combined with comb-like baffles and microwang materials, strictly controlling microwave leakage to within China's national safety and health standards (<5mw/cm²), which is far below European and American standards. The equipment is also equipped withndent magnetron over-temperature protection, conveyor belt anti-deviation devices, and emergency stop buttons to ensure stability during long-term continuous operation and perso.
What Sets Us Apart from Other Manufacturers In the field of industrial microwave equipment, technical accumulation and manufacturing details determine the service lifrying effect of the equipment. Compared with conventional products on the market, this equipment possesses significant advantages in the following dimensions:
| Comparison dimension | Product Advantages | Equipment from ordinary manufacturers |
| Magnetron cooling technology | Adopting an independent air duct isolation cooling design, the cool air first passes through the magnetron heat sink before entering the cavity to assist in dehumidificatioich not only extends the service life of core components but also improves thermal efficiency. | Mostly open direct cooling is used, where hot air recirculation easily causes overheating and frequent shutdowns of the magnetron, and dust and oil contamination can cause short circuits. |
| Anti-leakage safety redundancy | Equipped with a 4-stage suppressor intelligent monitoring, the measured leakage value remains stable below 1.5mW/cm², far below the natioal standard. The door is fitted with dual independent micro-switches, cutting off power within 0.1 seconds of opening. | Typically, there are only two to three levels of suppressors, and long-term use may lead to excessive leakage due to carbon buildup or deformation. Some manufacturers omit redund switches to reduce costs, posing safety hazards. |
| Material | The chamber is made of stainless steel, featuring laser cutting and precision welding, with a smooth inner wall free of dead corners, corrosion-resistant non-scaling, meeting food-grade hygiene requirements. | To save costs, 1.5mm or thinner 201 stainless steel is often used; however, prolonged exposure to moisture and humidity can cause deformat and rusting, and may even lead to chaotic microwave reflection, affecting drying performance. |
| Power output stability | Adopts imported Toshiba magnetrons, combined with a stable high-voltage transformer, providing steady power output and strong resistance to load fluctuations, capable of adapting to changesture content during continuous carpet feeding. | Mostly use domestically produced low-grade magnetrons, which experience rapid power attenuation and are prone to arcing, resulting in uneven drying and a high failure rate. |
product model | running voltage | Microwave output power | rated input apparent output | Height of feed and discharge ports |
LDY-40PW-2X | 380V | 40KW | ≤60KVA | 50mm (customizable) |
Transmission belt width | propagation velocity | outline dimension | work environment | |
3800mm (customizable) | 0.1-5m/min | 4.3*4.5*2m (customizable) | 0 ~ 40℃, relative humidity ≤80% | |
| Model | Working frequency | Output power(KW) | Microwave output power(KW) | Overall dimensions | Dehydration Capacity(kg/h) | Sterilization Capacity(kg/h) |
| LDY-20PW-4X | 2450±50HZ | ≤26 | ≥20 | 8500*750*1800mm | ≥20 | 180-250 |
| LDY-30PW-6X | 2450±50HZ | ≤36 | ≥30 | 10500*800*2000mm | ≥30 | 280-350 |
| LDY-40PW-6X | 2450±50HZ | ≤46 | ≥40 | 10500*900*2000mm | ≥40 | 380-450 |
| LDY-50PW-8X | 2450±50HZ | ≤58 | ≥50 | 12200*1000*2000mm | ≥50 | 480-550 |
| LDY-60PW-8X | 2450±50HZ | ≤68 | ≥60 | 13500*1000*2000mm | ≥60 | 500-600 |
| LDY-70PW-10X | 2450±50HZ | ≤78 | ≥70 | 13500*1200*2000nm | ≥70 | 700-800 |
| LDY-80PW-10X | 2450±50HZ | ≤90 | ≥80 | 15500*1200*2000mm | ≥80 | 800-900 |
| LDY-100PW-12X | 2450±50HZ | ≤110 | ≥100 | 16500*1400*2000mm | ≥100 | 1000-1200 |
| LDY-120PW-14X | 2450±50HZ | ≤135 | ≥120 | 17500*1400*2000mm | ≥120 | 1200-1400 |
| LDY-150PW-18X | 2450±50HZ | ≤165 | ≥150 | 19500*1400*2000mm | ≥150 | 1500-1800 |
| LDY-200PW-18X | 2450±50HZ | ≤220 | ≥200 | 23500*1400*2000mm | ≥200 | 2000-2500 |
The industrial-grade carpet microwave dryer is an innovative device that breaks through the limitations of traditional drying methods, specifically designed for carpet mnufacturing, deep cleaning, and finishing processes. Utilizing advanced 2450MHz microwave penetration heating technology, this equipment acts directly on water molecules inside and outside the carpet withouying on heat medium conduction, achieving "holistic heating" from the inside out. The main body is constructed from full food-grade 304 stainless steel, featuring a robustle structure that meets GMP hygiene standards. Its core consists of multiple magnetrons, rectangular waveguides, an intelligent PLC control system, and high-precision leakage suppressorsan efficient, stable, and safe microwave resonant heating chamber.
Unlike traditional drying methods that depend on hot air convection, this equipment requires no long preheating time is ready to use immediately upon power activation. When wet carpets enter the drying channel via a uniformly rotating Teflon conveyor belt, the microwave field instantly penetrates the fibers, causing polar watmolecules to rotate and rub against each other at a speed of hundreds of millions of times per second. This generates heat instantly, prompting rapid evaporation of moisture which is then dischargeia the dehumidification system
This process thoroughly resolves the pain points of traditional processes, such as "dry outside, wet inside," "yellowed surfaces," and high energy consumptionevolutionary efficiency boost to the carpet drying industry.
Microwaves possess strong penetration capabilities, allowing them to di reach every corner of the carpet pile, backing, and adhesive layer. This three-dimensional heating method increases drying speed by over 60% compared to traditional hot air or infrarerying. It is particularly suitable for the rapid processing of thick carpets or dense rugs, effectively preventing delamination of the backing or mold growth caused by slow drying.
Equipped with a high-precision PLC control system and infrared temperature probes, it achieves closed-loop control of drying temperature. Users can easily set drying curves, micre power, and conveyor speed via the touch screen. The system automatically matches the optimal drying parameters, ensuring that carpets of any material are dried in a constant-temperature and uniform environment. This fiber damage from high temperatures and maintains the carpet's flexibility and elasticity.
Microwaves act on moisture, offering high energy utilization. The equipment chamber itself does not generate heat, resulting in low environmental thermal pollution. Compared to traditional electric heating drying, it sa over 30% in electricity. Simultaneously, the thermal and biological effects of microwaves efficiently kill harmful microorganisms such as mites, mold, and E. coli hidden deen the carpet at lower temperatures (typically 60°C-80°C), while effectively removing pet odors to achieve truly healthy drying.
Safety is a core metric for industrial microwave equipment. This model features four-stage microwave suppressors at the inlet and outlet, combined with comb-like baffles and microwang materials, strictly controlling microwave leakage to within China's national safety and health standards (<5mw/cm²), which is far below European and American standards. The equipment is also equipped withndent magnetron over-temperature protection, conveyor belt anti-deviation devices, and emergency stop buttons to ensure stability during long-term continuous operation and perso.
What Sets Us Apart from Other Manufacturers In the field of industrial microwave equipment, technical accumulation and manufacturing details determine the service lifrying effect of the equipment. Compared with conventional products on the market, this equipment possesses significant advantages in the following dimensions:
| Comparison dimension | Product Advantages | Equipment from ordinary manufacturers |
| Magnetron cooling technology | Adopting an independent air duct isolation cooling design, the cool air first passes through the magnetron heat sink before entering the cavity to assist in dehumidificatioich not only extends the service life of core components but also improves thermal efficiency. | Mostly open direct cooling is used, where hot air recirculation easily causes overheating and frequent shutdowns of the magnetron, and dust and oil contamination can cause short circuits. |
| Anti-leakage safety redundancy | Equipped with a 4-stage suppressor intelligent monitoring, the measured leakage value remains stable below 1.5mW/cm², far below the natioal standard. The door is fitted with dual independent micro-switches, cutting off power within 0.1 seconds of opening. | Typically, there are only two to three levels of suppressors, and long-term use may lead to excessive leakage due to carbon buildup or deformation. Some manufacturers omit redund switches to reduce costs, posing safety hazards. |
| Material | The chamber is made of stainless steel, featuring laser cutting and precision welding, with a smooth inner wall free of dead corners, corrosion-resistant non-scaling, meeting food-grade hygiene requirements. | To save costs, 1.5mm or thinner 201 stainless steel is often used; however, prolonged exposure to moisture and humidity can cause deformat and rusting, and may even lead to chaotic microwave reflection, affecting drying performance. |
| Power output stability | Adopts imported Toshiba magnetrons, combined with a stable high-voltage transformer, providing steady power output and strong resistance to load fluctuations, capable of adapting to changesture content during continuous carpet feeding. | Mostly use domestically produced low-grade magnetrons, which experience rapid power attenuation and are prone to arcing, resulting in uneven drying and a high failure rate. |
product model | running voltage | Microwave output power | rated input apparent output | Height of feed and discharge ports |
LDY-40PW-2X | 380V | 40KW | ≤60KVA | 50mm (customizable) |
Transmission belt width | propagation velocity | outline dimension | work environment | |
3800mm (customizable) | 0.1-5m/min | 4.3*4.5*2m (customizable) | 0 ~ 40℃, relative humidity ≤80% | |
| Model | Working frequency | Output power(KW) | Microwave output power(KW) | Overall dimensions | Dehydration Capacity(kg/h) | Sterilization Capacity(kg/h) |
| LDY-20PW-4X | 2450±50HZ | ≤26 | ≥20 | 8500*750*1800mm | ≥20 | 180-250 |
| LDY-30PW-6X | 2450±50HZ | ≤36 | ≥30 | 10500*800*2000mm | ≥30 | 280-350 |
| LDY-40PW-6X | 2450±50HZ | ≤46 | ≥40 | 10500*900*2000mm | ≥40 | 380-450 |
| LDY-50PW-8X | 2450±50HZ | ≤58 | ≥50 | 12200*1000*2000mm | ≥50 | 480-550 |
| LDY-60PW-8X | 2450±50HZ | ≤68 | ≥60 | 13500*1000*2000mm | ≥60 | 500-600 |
| LDY-70PW-10X | 2450±50HZ | ≤78 | ≥70 | 13500*1200*2000nm | ≥70 | 700-800 |
| LDY-80PW-10X | 2450±50HZ | ≤90 | ≥80 | 15500*1200*2000mm | ≥80 | 800-900 |
| LDY-100PW-12X | 2450±50HZ | ≤110 | ≥100 | 16500*1400*2000mm | ≥100 | 1000-1200 |
| LDY-120PW-14X | 2450±50HZ | ≤135 | ≥120 | 17500*1400*2000mm | ≥120 | 1200-1400 |
| LDY-150PW-18X | 2450±50HZ | ≤165 | ≥150 | 19500*1400*2000mm | ≥150 | 1500-1800 |
| LDY-200PW-18X | 2450±50HZ | ≤220 | ≥200 | 23500*1400*2000mm | ≥200 | 2000-2500 |
