Industry Solutions

 Customer Background:

Lipeng Company is a well-known valve bag manufacturer in China, specializing in the production of various types coated valve bags, paper-plastic composite bags and other high-end packaging products. With the continuous growth of orders, the traditional hot air drying process has become the biggest restricting its capacity increase.

 Pain Point Analysis:

1. Low production efficiency: Each batch of valve bags takes 20-30 hours to dry, seriously down the production progress
2. Limited capacity: The drying workshop occupies a large area, but the single processing capacity is limited
3. Unstable quality: The traditional drying has uneven temperature, resulting in occasional deformation and warping of products
4. High energy consumption cost: The hot air drying equipment has a large operating energy consumption, and the production continues to rise

 Solution:

Our company has custom-made a valve bag vacuum low-temperature microwave drying production line for it. The fully automatic production line is designed to completed from feeding, drying, discharging, and packaging, intelligent control, and one-key start.

 Implementation Effect:

The fully automatic production line only needs one person operate, and can dry more than 30,000 pieces per hour, greatly reducing labor costs and improving production efficiency. Advanced vacuum drying technology ensures that the valve bag heated evenly and dried consistently, ensuring the quality of the material while reducing energy consumption, energy saving and environmental protection.

 Customer Evaluation:

● The new equipment is not only, but the quality of the products is better. The vacuum low-temperature environment avoids the damage of high temperature to the plastic coating, and the products no longer have the problem ofping and deformation, and the customer complaint rate has dropped significantly.

● The saving in energy consumption has also exceeded expectations, with a reduction of more than 60% in energy consumption, which can save a considerable amount of electricity bill in a year. This equipment has become the core equipment of our production line, truly achieving the multiple goals of improving quality increasing efficiency and reducing costs.