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Microwave Butter Thawing & Defrosting Machine

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Microwave Butter Thawing & Defrosting Machine

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Microwave thawing and defrosting provides an efficient processing solution for butter and other frozen dairy products. With fast and uniform microwave heating, frozen butter can be rapidly tempered or defrosted from the inside out, significantly shortening thawing time while reducing uneven heating and excessive surface softening.

The microwave system can be adjusted according to different butter block sizes, initial temperatures, target temperatures, and production capacities. It is also suitable for cheese, cream, margarine, and other frozen food materials, making it an ideal solution for butter processing, dairy production, bakery ingredients, food manufacturing, and other industrial applications.

Microwave Butter Thawing & Defrosting Machine Details

Our industrial microwave thawing and defrosting machine provides an efficient solution for frozen butter and other frozen food materials. Microwave energy generates heat directly inside the frozen material, enabling rapid and uniform tempering or defrosting while significantly shortening processing time and reducing excessive surface softening.

The microwave process allows frozen butter blocks to be brought to the required processing temperature more evenly, helping improve temperature consistency and production efficiency for subsequent cutting, mixing, blending, or other processing steps. The system can be customized with different microwave power levels, conveyor speeds, temperature settings, and control functions according to the butter block size, initial temperature, target temperature, required processing capacity, and production requirements. It can also be used for cheese, margarine, cream, meat, seafood, and other frozen food products.

Microwave Butter Thawing & Defrosting Machine Configuration

Microwave Frequency

915±25MHZ

Conveyor belt Speed

0.1~5 m/min(adjustable)

Conveyor belt width

600mm

Conveyor belt material

Chain Plate

Inlet & outlet Height

150mm

Controller

PLC control +touch screen (English, if you need other language, please let us know in advance)

Total installed power

35KW

Water chiller

Including

High-definition monitoring camera

Including

Voltage

380V three phases 50hz (other voltage, please let us know)

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Microwave Butter Thawing & Defrosting Machine Advantage:

  • Fast and Efficient Thawing
    Microwave energy directly penetrates frozen butter blocks and generates heat inside the material, significantly shortening thawing and tempering time compared with conventional methods.

  • Uniform Thawing
    Microwave volumetric heating allows frozen butter to be heated more evenly from the inside and outside, helping reduce temperature differences between the surface and the center.

  • Reduced Surface Softening
    Rapid microwave thawing helps minimize excessive surface softening while the center of the butter is still frozen, providing more consistent conditions for subsequent processing.

  • Controlled Target Temperature
    Microwave power, conveyor speed, processing time, and temperature can be adjusted according to the initial temperature, butter block size, and required final temperature.

  • Continuous Industrial Production
    The conveyor-type design enables continuous feeding and discharging, making the machine suitable for medium and large-scale butter processing and food production lines.

  • Improved Processing Efficiency
    Rapid and controlled thawing helps prepare frozen butter more efficiently for subsequent cutting, mixing, blending, baking, or other production processes.

  • Easy Operation and Automatic Control
    The system can be equipped with PLC and touchscreen control for convenient parameter setting, temperature monitoring, and continuous production management.

  • Customizable Production Capacity
    Machine size, microwave power, conveyor width, and production capacity can be customized according to butter block dimensions, initial and target temperatures, throughput requirements, and production conditions.

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Microwave Thawing Chamber System

The 3600 × 1000 × 800 mm microwave thawing chamber is constructed with 2 mm thick SUS304 brushed stainless steel, featuring a durable and food-grade design. Large inspection and cleaning doors with viewing windows allow easy observation, cleaning, and maintenance. The doors are equipped with microwave choke structures and safety interlocks to minimize microwave leakage and automatically cut off microwave power when opened, ensuring safe operation.

Microwave Suppressor System

The microwave suppressor is made of 3 mm thick high-purity aluminum with 1.0 mm suppression plates. It has a length of 2000 mm and an opening height of 150 mm. Inductive comb-type suppression plates combined with microwave-absorbing materials effectively minimize microwave leakage, maintaining leakage levels below 5 mW/cm² when measured 5 cm from the equipment.

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Microwave Butter Thawing13

Conveying System

The inlet and outlet conveyor frames are constructed with welded stainless steel tubes and removable stainless steel covers for easy inspection and maintenance. The system is equipped with securely installed drive components, stainless steel support rollers, and a microwave-compatible plastic chain plate conveyor belt, ensuring smooth, stable, and reliable continuous material conveying.

Applications of Microwave Butter Thawing & Defrosting Machine

Applications:

This industrial microwave thawing and defrosting machine is designed primarily for the rapid and uniform tempering and defrosting of frozen butter blocks. Microwave energy penetrates the frozen butter and generates heat directly inside the material, significantly shortening thawing time while helping reduce temperature differences between the surface and the center and minimizing excessive surface softening.

The continuous conveyor system supports stable feeding and discharge and can be integrated into butter processing, dairy production, bakery ingredient and food manufacturing lines. Microwave power, conveyor speed, processing time and temperature can be adjusted according to the butter block size, initial temperature, target temperature and required processing capacity. The system can also be used for cheese, margarine, cream and other suitable frozen food materials.

Application Industries:

Butter Processing Industry (Main Application): Rapid tempering and defrosting of frozen butter blocks before cutting, mixing, blending and other further processing operations.

Dairy Processing Industry: Suitable for butter, cheese, margarine, cream and other frozen dairy products requiring controlled and efficient thawing or tempering.

Bakery & Confectionery Industry: Thawing frozen butter used as an ingredient for bread, cakes, pastries, biscuits, chocolate, confectionery and other bakery products.

Food Manufacturing Industry: Preparation of frozen butter and other fat-based ingredients before mixing, blending, portioning or further food processing.

Industrial Butter Production Lines: Continuous microwave thawing can be integrated with cutting, mixing, blending and other equipment to improve production efficiency and reduce waiting time between processing stages.

Frozen Food Processing: The microwave system can also be adapted for selected frozen food materials such as meat, poultry, seafood and other products requiring rapid and controlled tempering or defrosting.

Food Processing & R&D: Suitable for dairy manufacturers, butter processors, food factories, universities, research institutes and R&D centers for microwave thawing tests, process optimization, parameter development and pilot-scale production.

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Warranty & After-sales Service for Microwave Butter Thawing & Defrosting Machine

  • Whole Machine Warranty: 12-month full machine warranty, effective upon successful machine commissioning.

  • Key Components Warranty: Microwave magnetrons carry a 10-month warranty. Free replacement spare parts are supplied for non-human-caused quality defects within the warranty period.

  • Lifelong Online Technical Support: Permanent online technical consultation covering drying processes, operation guidance and fault troubleshooting.

  • Remote Guidance: Video call support is available for equipment commissioning, routine maintenance and fault diagnosis.

  • On-site Service: Our engineers can be dispatched for on-site installation, commissioning or maintenance upon request. Buyer is responsible for engineers’ travel and lodging costs.

  • Spare Parts Supply: After warranty expiration, genuine spare parts can be supplied continuously at discounted prices to maintain stable machine operation.

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Machine Packaging for Microwave Butter Thawing & Defrosting Machine

The complete machine adopts export-grade packaging: non-fumigated solid wooden frame combined with waterproof plastic film.

  1. The machine surface is wrapped in waterproof and dustproof film to guard against moisture and dust during ocean transportation.

  2. Main unit, spare parts, toolbox and manuals are separately fastened inside the wooden frame to avoid collision and shaking in transit.

  3. Small accessories are packed individually in cartons and secured, with packing lists attached.

  4. This packaging is suitable for container sea freight, ideal for shipments to Argentina, Albania and other overseas countries, and meets FOB delivery requirements.

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Contact Us For Details:

Thawing requirements and machine configurations vary depending on different products and production capacities. Kindly send us the following information:

  • What product do you need to thaw or defrost?

  • How many hours does your production line operate per day?

  • How many kilograms of product do you need to thaw per day?

Based on your requirements, we will recommend a suitable microwave thawing solution and provide you with a detailed quotation.

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 WhatsApp: +86 15665886388
 Tel: +86-156-6588-6388
 Email: long@longdiya.cn
 Address: 6F, Building 6, Jinan International Medical & Health City, Licheng District, Jinan City, Shandong Province, China
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