English
This equipment utilizes advanced microwave thermal energy technology to achieve harmless treatment by instantly generating high temperatures that denature and deactivate proteins in harmful organisms (such as insects, eggs, and pathogens). Compared with traditional methods like incineration, landfilling, or chemical treatment, microwave processing offers distinct advantages: it is environmentally friendly, reduces waste volume, and converts materials into reusable resources. These features align perfectly with China's national green development philosophy and eco-friendly environmental policies.
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The Customs Travel Inspection Microwave Non-Hazardous Treatment Equipment is a specialized, efficient, eco-friendly, and secure quarantine device designed for port operations. Primarily used to rapidly and thoroughly deactivate prohibited items carried by inbound travelers (including fruits, vegetables, meats, aquatic products, seeds, seedlings, and other plant and animal products), it serves as a vital technical barrier to prevent invasive alien species and safeguard national biosecurity at border checkpoints.
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Efficient and Thorough, with a High Inactivation Rate
Rapid Heating: Microwaves possess a unique property. They can induce the polar molecules, especially water molecules, within the processed matter to oscillate and friction at an extremely high speed. This phenomenon leads to the generation of high temperatures in an astonishingly short time frame, typically ranging from tens of seconds to just a few minutes. The microwaves have the remarkable ability to quickly penetrate deep into the interior of the object. Unlike some traditional heating methods, there is no heating delay. This rapid heating mechanism ensures that the entire object is uniformly heated in a short span, which is crucial for the subsequent inactivation process.
Remarkable Inactivation Effect: This method can effectively eliminate all sorts of harmful organisms. These include not only adult insects but also their larvae, eggs, along with various bacteria, viruses, fungi, and other pathogens. The inactivation rate achieved is as high as 99.9%. Such an outstanding rate fully complies with the quarantine treatment requirements set by the General Administration of Customs. It provides a reliable guarantee for preventing the spread of harmful organisms through imported goods.
Safe and Environmentally Friendly, Free from Secondary Pollution
No Chemical Residue: The entire treatment process operates based on pure physical action. There is no need to add any chemical agents throughout the procedure. This is a significant advantage as it completely avoids the potential residue problems associated with chemical treatment. Chemical residues can not only contaminate the treated objects but also pose a threat to the environment, such as polluting soil, water sources, etc. By eliminating the use of chemicals, this treatment method ensures a clean and residue - free outcome.
No Harmful Emissions: The equipment comes equipped with a highly efficient waste gas treatment system. Components like activated carbon filtration and electrostatic dust removal play a vital role. During the treatment process, any gas generated is first purified through these systems. After purification, the gas is safely discharged without any unpleasant odor. This is extremely friendly to both the operators, who are thus protected from harmful fumes, and the surrounding environment.
Reduce Carbon Emissions: When compared to incineration, this treatment method stands out. Incineration often results in the production of highly toxic substances like dioxins, which are extremely harmful to the environment and human health. By choosing this alternative method, the generation of such toxic substances is avoided. Moreover, it significantly reduces the carbon footprint, contributing to a more sustainable and eco - friendly approach.
Intelligent Operation, Convenient and Labor - Saving
High Degree of Automation: The system adopts PLC control in conjunction with a touch - screen human - machine interface. This combination integrates multiple functions. One - button start/stop simplifies the operation process, allowing even non - professional personnel to easily initiate and terminate the treatment. Parameter preset enables users to set specific treatment parameters according to different requirements in advance. Process monitoring ensures that the treatment progress can be closely watched in real - time, and data recording functions keep track of all relevant information. All these functions make the operation not only simple but also highly intelligent.
Short Processing Cycle: The single - processing time is remarkably short, which in turn leads to high throughput efficiency. This is of great significance for ports. It enables the quick processing of a large number of items intercepted at ports. As a result, it effectively relieves the disposal pressure on travel inspection channels and prevents the backlog of goods, ensuring the smooth operation of port inspection work.
Energy Saving and Cost Reduction
High Energy Utilization Efficiency: Microwave energy acts directly on the processing material itself. This direct action leads to a high thermal efficiency. Compared to traditional incinerators and other equipment, the energy consumption of this method is much lower. Traditional incinerators often waste a significant amount of energy in heating the surrounding environment or through inefficient combustion processes. In contrast, microwave - based treatment focuses the energy precisely on the material, making it a more energy - efficient option.
Significant Reduction of Capacity and Quantity: After treatment, the volume and weight of the treated organic matter are significantly decreased, with a reduction rate of up to 80% - 90%. This reduction has a far - reaching impact. It greatly reduces the frequency of subsequent garbage removal as less waste needs to be disposed of. Additionally, it also cuts down on the cost associated with garbage removal, including transportation costs, landfill fees, etc.
Humanized Design, Safe and Reliable
Multiple Safety Interlock: The door of the equipment is equipped with a microwave leakage protection device. This device is designed to ensure that the microwave cannot be started when the door is not tightly closed. This is a crucial safety feature as microwave leakage can be extremely harmful to human health, potentially causing damage to internal organs, eyes, etc. By having this protection, the personal safety of operators is absolutely guaranteed.
Durable Material: The cavity of the equipment is typically made of stainless steel. Stainless steel has excellent corrosion - resistant properties, which means it can withstand various environmental conditions and chemical reactions during the treatment process. Additionally, it is easy to clean, maintaining the hygiene and performance of the equipment. These characteristics contribute to a long service life of the equipment, reducing the need for frequent replacements.
Modular Design: This design approach offers great flexibility. It makes the equipment easy to transport, as the modular components can be disassembled and reassembled with relative ease. Installation and maintenance are also simplified. Moreover, it can be flexibly configured according to the actual business volume of the port. If the port has a large volume of intercepted items, more modules can be added; conversely, for smaller ports, a more compact configuration can be adopted.
Process Traceability and Management Standards
Data Recording Function: For each treatment, the system automatically records essential information such as temperature, time, and the identity of the operator. Based on this recorded data, it generates detailed processing reports. This not only realizes the digital management of the processing process but also enables full traceability. In the context of customs supervision, this is of utmost importance as it meets the compliance requirements, allowing customs to accurately monitor and review the treatment procedures.
product model | running voltage | Microwave output power | rated input apparent output | outline dimension |
LDY-12PW-1X | 380V | 12KW | ≤18KVA | 1.5*1.2*1.5m (Customizable) |
Low-temperature processing (far below atmospheric pressure drying temperatures) effectively prevents denaturation and inactivation of heat-sensitive nutrients such as vitamins, proteins, and bioactive enzymes. It solves the problem of nutrient loss in traditional high-temperature drying, ensuring products retain high nutritional value.
The vacuum environment avoids oxidation and browning (e.g., preventing apples and bananas from turning black). Internal water evaporation and expansion help materials maintain their natural form and fullness, even forming a crispy texture. Finished products have a color close to fresh produce, enhancing market appeal.
In a vacuum, water mass transfer resistance is minimized, making drying speed significantly faster than traditional methods. Radiant heating (far infrared/microwave) options enable simultaneous internal and external heating, further shortening the drying cycle. Suitable for fruits, vegetables, medicinal materials, spices, and pet food, realizing multi-scene application.
The entire drying process is conducted in a sealed vacuum environment, avoiding external contamination and oxidation, and inhibiting bacterial and microbial growth. It meets food hygiene standards, ensuring safe and clean product output.
Equipped with high-precision temperature, vacuum, and time control systems. The automated operation ensures stable processes and consistent product quality. Outline dimensions and vacuum pressure (0.08-0.1Mpa) are customizable to fit different production scales.
Adopts high-quality materials such as corrosion-resistant stainless steel for key components. The water ring pump vacuum design ensures stable performance, while modular structure simplifies installation, maintenance, and transportation.
A1: It is widely applicable to various fruits (apples, strawberries, mangoes) and vegetables (okra, carrots, shiitake mushrooms). It also works for temperature-sensitive materials like medicinal herbs, berry powders, and vegetable powders, preserving their bioactive components.
A2: Products dried by low-temperature vacuum technology form a porous spongy structure, enabling quick water absorption and high rehydration rate. They can restore their original taste and form easily, suitable for subsequent cooking or direct consumption.
A3: The standard vacuum pressure is 0.08-0.1Mpa, which lowers water’s boiling point to around 40℃. This ensures rapid dehydration at low temperatures, avoiding heat damage to materials while improving drying efficiency.
